|What is a Lambda Sensor?|
|No, it's not a dance
What it does
Lambda sensor is a post-engine sensor fitted into the exhaust system of a vehicle that measures the amount of Oxygen in the exhaust stream. It signals the ECU (Electronic Control Unit) with a voltage signal relevant to this Oxygen level. The ECU interprets this as an indication of the vehicle’s air/fuel mixture strength.It is an essential part of the vehicle’s engine management system and the longevity of the catalytic converter is dependant upon its correct operation.
All petrol engined vehicles made for the UK market since 1993 have at least one Lambda sensor fitted. They are normally fitted into the exhaust manifold or down pipe of the vehicle in a position that is as close to the engine as possible. The body shape resembles that of a spark plug.
Vehicles with EOBD (European On Board Diagnostics, year 2000 onwards, for the UK market) may have two sensors fitted, one before and one after the catalytic converter.
How it works:
The sensor is comprised of a ceramic element, protected by a steel guard-tube that allows gasses to pass through, housed in a stainless steel casing.
The sensing element in the Lambda sensor is a thimble shaped ceramic tip made from a material known as Zirconium Dioxide (hence the name Zirconia). Mounted on both the outer and inner surface are permeable Platinum electrodes. These electrodes carry the sensor’s signal through the wires and on to the ECU. The outer surface of the element (thimble) is open to the exhaust gasses and the inside of the element (thimble) is open to atmosphere.
The design of the sensor’s tip is such that (when it’s up to operating temperature) a difference in Oxygen level between the inner and outer surfaces results in a small electrical voltage being generated. It is this voltage that the ECU measures, the higher the difference in Oxygen levels, the higher the voltage generated. The sensor is “self generating”; hence it acts as a stand alone part that doesn’t need an input for it to operate. The voltage generated is very small, from minimum to maximum the output range is only one volt.
Zirconia sensors can have one to four wires. They all have an output wire (normally black). The two and four wire sensors have a separate earth (normally grey). The three and four wire sensors have an internal heater element which enables the sensor to get up to operating temperature quicker (normally the two white wires). Please note that wire colours can vary between Lambda sensor manufacturers, the most common ones have been referred to.
Reasons for failure:
There are two principles areas of failure.
1. Heater element;
failure of which results in an elongated warm-up period, increased emissions from cold and possible catalytic converter damage.
2. Sensor element;
contamination of the porous ceramic tips by becoming blocked/polluted which results in poor response to mixture changes or in extreme cases total failure. The pollution can be as a result of chemical pollution from exhaust paste, antifreeze, gasket sealant or from excessive carbon build up due to engine wear or extended service life.
A lambda sensor’s normal life span is 30,000 to 50,000 miles, but the sensor may fail prematurely if it becomes clogged with carbon, or is contaminated by lead from leaded petrol or silicone from an antifreeze leak or from silicone sealer.
As the sensor ages, it becomes sluggish. Eventually it produces an unchanging signal or no signal at all. When this happens, the Check Engine Light may come on, and the engine may experience drivability problems caused by an overly rich fuel condition. Poor fuel economy, elevated CO and HC emissions, poor idle, and/or hesitation during acceleration are typical complaints.
If the average voltage from the lambda sensor is running high (more than 0.50V), it indicates a rich condition, possibly due to a bad MAP, MAF or Air Flow sensor or leaky injector. If the average voltage reading is running low (less than 0.45V), the mixture is running lean possibly due to a vacuum leak or because the sensor itself is bad.
If the lambda sensor continually reads high (rich), it will cause the engine computer to lean out the fuel mixture in an attempt to compensate for the rich reading. This can cause lean misfire, hesitation, stumbling, poor idle and high hydrocarbon emissions (from misfiring).
If the lambda sensor continually reads low (lean), it will cause the engine computer to enrich the fuel mixture. Injector pulse width will increase causing fuel consumption and carbon monoxide emissions to go up. Constant rich fuel mixture can also cause the catalytic converter to overheat and it may be damaged.
If the lambda sensor’s output is sluggish and does not change (low cross counts & long transition times), the engine computer will not be able to maintain a properly balanced fuel mixture. The engine may run too rich or too lean, depending on the operating conditions. This, in turn, may cause drivability problems such as misfiring, surging, poor idle, and high emissions.
If a heated sensor has a faulty heating circuit or element, the sensor can cool off at idle causing the system to go into open loop. This usually results in a fixed, rich fuel mixture that will increase emissions.
Sometimes an apparent lambda sensor problem is not really a faulty sensor. An air leak in the intake or exhaust manifold or even a fouled spark plug, for example, will cause the lambda sensor to give a false lean indication. The sensor reacts only to the presence or absence of oxygen in the exhaust. It has no way of knowing where the extra oxygen came from. So keep that in mind when diagnosing oxygen sensor problems.
The lambda sensor is also grounded through the exhaust manifold. If rust and corrosion of the manifold gaskets and bolts is creating resistance, it may affect the sensor's output. To rule out a bad ground, use a digital volt meter to check for a voltage drop between the sensor shell and the engine block. More than 0.1v can cause a problem.
Lambda Sensor Checks
A good lambda sensor should produce a fluctuating signal that changes quickly in response to changes in the oxygen level in the exhaust. The best way to check the sensor is to observe the sensor’s output on a waveform scope or oscilloscope. A scope will display not only the sensor’s minimum and maximum voltage readings, and average voltage reading, but also its back and forth voltage oscillations from rich to lean.
Sensor output can also be read directly with a 10K ohm impedance digital voltmeter, or some code readers.
CAUTION! Never use an ohmmeter on a zirconium O2 sensor in an attempt to check the sensor because doing so can damage it. And never jump or ground the sensor’s leads.
The lambda sensor’s voltage reading should have a minimum reading of 200 millivolts (0.20 V) and a maximum reading of 800 millivolts (0.80 V). If the sensor reading is averaging low (under 400 millivolts) or high (over 500 millivolts), the engine may be running rich or lean because of some other problem.
If the sensor’s output voltage never gets higher than 0.60 V and never drops to less than 0.30 V, it needs to be replaced. The same is true if the sensor’s output is sluggish or doesn't change.
To check the sensor’s response to changing oxygen levels in the exhaust, first create an artificially lean condition by pulling a large vacuum line. When extra air is introduced into the engine, the sensor’s voltage output should drop to 0.2 V.
To check the sensor’s rich response artificially enrich the mixture by, if possible, clamping the return fuel line momentarily. This will force more fuel through the injectors and should cause the O2 sensor’s voltage to increase to 0.8 V.
If the sensor’s output fails to respond to the changes you've created in the oxygen level in the exhaust, it’s time for a new sensor.
Zirconia sensors can also be bench-tested by heating the tip with a propane torch while monitoring the sensor’s voltage output with a digital voltmeter. Connect the positive voltmeter lead to the signal wire (normally black) coming out of the O2 sensor and the negative voltmeter lead to the sensor’s outer shell.
Then heat the tip of the sensor with the propane torch. The tip should be hot enough to turn cherry red, and the flame must enter the opening into the sensor tip. If you get a voltmeter reading above 600 millivolts (0.6 volts), and the reading quickly changes as you move the flame back and forth over the tip, the sensor is okay. A low reading or one that is slow to change means the sensor needs to be replaced.
Removing Lambda Sensors
Removing the sensor when the engine is cold will lessen the odds of stripping the threads in the exhaust manifold. Penetrating oil may be needed to loosen rusted threads. Once the sensor has been removed, the threads in the manifold should be cleaned before the new sensor is installed. Apply graphite grease to the sensor threads unless the threads are precoated.
Replacing Lambda Sensors
Everybody knows that spark plugs have to be replaced periodically to maintain peak engine performance, but many people don’t realise the same goes for oxygen sensors. As long the lambda sensor is working properly, there’s no reason to replace it. But after 30,000 to 50,000 miles of being constantly bathed in hot exhaust gas, a build up of deposits on the sensor tip can make it sluggish. If there’s enough clinker on the sensor tip, the sensor may produce little or no voltage at all. This produces a false "lean" signal that makes the computer think the engine needs more fuel, which it doesn’t but gets anyway. This creates a rich fuel condition that kills fuel economy and sends carbon monoxide and hydrocarbon emissions soaring. The engine may also experience additional drivability problems such as surging or hesitation.
The same kind of thing can happen if the lambda sensor is contaminated by deposits from sources other than normal combustion. It only takes a couple of tanks full of leaded petrol to ruin a lambda sensor (and catalytic converter). A lead-contaminated oxygen sensor will typically have light rust coloured deposits on the tip. Another source of sensor contamination can come from silicone poisoning. If somebody used the wrong kind of silicone sealer to seal up a leaky rocker box cover or manifold gasket, silicone can find its way into the engine and foul the sensor. Silicates, which are used as corrosion inhibitors in antifreeze, can also cause the same kind of poisoning. Sources here might include a leaky head gasket or cracks in the combustion chamber. Silicone deposits on the sensor tip will have a shiny white to grainy light gray appearance.
If the engine has an oil consumption problem due to worn valve stem seals, piston rings and/or cylinders, a build up of heavy black to dark brown oily deposits on the sensor tip can make it sluggish. If the deposits have a black powdery consistency, the fuel mixture is running rich. This may be due to the sensor already having failed, or it might be due to something else such as a leaky injector or a computer problem, or constant short journeys where the cold start system doesn’t have time to come off (open loop) known as housewives’ car.
Whenever you suspect a lambda sensor problem, the first thing you should do is scan for any codes that would implicate the sensor circuit. A code by itself doesn't necessarily mean the sensor is bad, however. It might be a wiring problem or something else. So always follow through with the diagnostic check to diagnose what’s wrong before you replace anything.
If you don’t find any codes, that doesn’t necessarily mean the lambda sensor is okay. In many instances, a sluggish sensor may not be bad enough to record a fault code but will still be causing an emissions or drivability problem.
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|Info||Created: 13 August 2009
Last Updated: 11 July 2010